
By Harold Hoffman
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Bending the pieces with the above method is slightly more difficult, and they can achieve a neat bend with a little care. The bending sequence should be well thought out before starting of any bends to avoid 60 THE ADVANCE KNIFE MAKERS MANUAL interference of one bend with another. This is all there is to the metal portion of the oven. Next refer to the sketch titled, Furnace Layout. Two firebricks are left whole, we cut two bricks to 5" 1/2 inches long and we cut one brick exactly in half. You can make all cuts with a thin bladed backsaw.
Usually, there is little concern about coarse grain in tool steel because coarsening of the steel does not occur until the temperature is well above the usual austenitizing temperatures. When we heat steel above this temperature, the grain assumes a definite size for that particular temperature, the coarseness increasing with an increase of temperature. Moreover, if the steel that we have heated above the critical point is cooled slowly, the coarseness of the grain corresponds to the coarseness at the maximum temperature.
Fire up the heat treat furnace if you have a gas furnace, or turn on the electric furnace. NOTE - If you have a gas furnace light up a butane torch, and turn on the blower. Holding the torch over the opening, slowly open the gas valve, and there will be a poof as it lights. Do not open the valve too much when you do this. You want to see three to three inches of flame coming from the top of the furnace, no more or no less. This is a slightly rich flame, but is needed to help to keep the metal from decarbonizing.